Since 2001
KLC conducts Conceptual Level Technical Training Programs for Field Operators, Line Managers & Senior Officers, etc. of Chemical Industries.
These technical programs, for professional growth, focuses broadly on 3 aspects of a Chemical Plant -
Safety, Troubleshooting & Improvement.
The topics covered through our training programs for the chemical industry includes the following:
List of Technical Concept Programs
(for Chemical Process Industries)
100. Plant Safety
TCP - 100 Chemical Plant Safety – A Conceptual Approach
- History of Chemical Plant Accidents
- 3-M (Material, Machine, Manpower) Related Hazards
- Chemical Behavior, Hardware Limitations, People’s Attitudes
- Elements of Process Safety Management (PSM)
- Process Hazard Analysis
- Case Studies
200. Plant Troubleshooting
TCP-200 Chemical Plant Troubleshooting – An Experiential Approach
- Classification of Troubles
- Defining Trouble Statement
- Steps of Troubleshooting
- Traits of Good Troubleshooters
- Troubleshooting Exercises for Pump, Distillation Columns, Fluid Flow, etc.
300. Plant Improvement
TCP - 300 Chemical Plant Improvement – An Economic Approach
- Maximize Profits by Waste Reduction
- Cost Reduction by Material, Energy & Time Reduction
- Process Optimization & Debottlenecking
- Technical Auditing of Chemical Plant
400. Customized Programs
TCP - 401 Chemical Engineering Concepts for Non-Chemical Engineers
TCP - 402 Plant Engineering for Chemical Engineers
TCP - 403 Chemical Industry Concepts for Plant Operators
TCP - 404 Process Engineering for Chemical Plants
TCP - 405 Chemical Plant Orientation for HR & Other Non-Technical Persons
500. Plant Basics
TCP - 501 Fluid Flow Concepts (Fluid Types, Pressure Drop & Pipeline Sizing, Centrifugal Pump, Network Analysis, etc.)
TCP - 502 Heat Transfer Concepts (Basics of Heat Transfer, Types of Heat Exchanger, Design Concepts, etc.)
TCP - 503 Reaction Concepts (Reaction Types, Efforts required, Scale up issues, Reactor Design, etc.)
TCP - 504 Fluid Mixing Concepts (Hydrodynamic Characteristics, Velocity Components, Energy Consumption, etc.)
600. Separation Units
TCP - 601 Distillation Concepts
TCP - 602 Evaporation Concepts
TCP - 603 Filtration Concepts
TCP - 604 Solids Drying Concepts
TCP - 605 Crystallization Concepts
700. Process Engineering
TCP -701 Process Flow Sheet
TCP -702 Material & Energy Balance
TCP -703 Piping & Instrument Diagram (P& ID)
TCP -704 Equipment Layout
TCP -705 Process Data Sheets
800. Miscellaneous
TCP -801 Plant Utilities (Cooling Water, Steam, Chilled Water, Instrument Air, etc.)
TCP -802 Vacuum Systems (Steam Jet Ejector, Vacuum Pumps, etc.)
TCP -803 Hygienic Systems (Plant Components, CIP Systems, etc.)
TCP -804 Material Selection (Corrosion, Type of available materials, etc.)
TCP -805 Overview of Chemical Plant (Concept to Commissioning, Plant Components, etc.)
The above mentioned topics can be customized as per the client's requirements and can be clubbed together to make a module of programs that can be covered in multiple days.
Kindly contact us for any new topic to be covered or to get details of the any of the services provided by us